What is Double Brushed Fabric?

Demystifying Double Brushed Fabric: Softness Redefined

wholesale double brushed fabric bolts

When it comes to fabrics, one characteristic that often stands out is the level of comfort it offers. Among the myriad of textile options available, there’s one that has been gaining popularity in recent years: double-brushed fabric. Renowned for its exceptional softness, this fabric has become a go-to choice for those seeking a cozy and luxurious feel. This is one of the reasons why Fabric Merchants stock a large range of wholesale double brushed fabric prints. In this blog post, we will delve into the world of double brushed fabric, exploring its definition, manufacturing process, and the reasons behind its growing popularity.

Defining Double Brushed Fabric:

Double brushed fabric refers to a type of textile that undergoes a unique finishing process involving mechanical brushing on both sides of the fabric. This process enhances the fabric’s softness, resulting in a remarkably plush and velvety texture. Unlike regular fabrics, which usually have one brushed side or none at all, double brushed fabric ensures that both sides possess an equally gentle and smooth touch.

The Manufacturing Process of double brushed fabric:

The production of double brushed fabric involves a series of steps to achieve its distinct softness. Here’s a brief overview of the manufacturing process:

  1. Fabric Selection: Manufacturers typically choose materials such as cotton, polyester, flannel, or microfiber to create double brushed fabric. Each material has its unique properties that contribute to the final texture and performance of the fabric.
  2. Brushing: After the fabric is woven, it undergoes a brushing process where mechanical brushes gently rub against both sides. These brushes have fine bristles that raise the fabric’s fibers, creating a lofty and plush surface. The brushing action not only enhances softness but also helps to remove any loose fibers or imperfections.
  3. Pre-Shrinking and Finishing: Once the brushing is complete, the fabric is pre-shrunk to stabilize its dimensions. This step ensures minimal shrinkage after the garment or textile is washed. Afterward, the fabric may undergo additional finishing processes, such as dyeing, printing, or applying specialized treatments based on the desired final product.

Benefits and Popularity of double brushed:

  1. Unmatched Softness: The primary allure of double brushed fabric is its exceptional softness. The repeated brushing action not only makes the fabric velvety to the touch but also enhances its warmth, making it ideal for cozy apparel and bedding.
  2. Enhanced Insulation: Double brushed fabric possesses excellent insulating properties due to its brushed fibers, which create tiny air pockets within the fabric. These air pockets act as a natural barrier, trapping body heat and keeping the wearer comfortably warm.
  3. Versatility: Double brushed fabric is versatile and can be used to create various products, including clothing, bed sheets, blankets, throws, and upholstery. Its luxurious texture adds a touch of elegance and comfort to any setting.
  4. Low Maintenance: Another advantage of double brushed fabric is its easy care requirements. It is often machine washable and tends to resist wrinkling, allowing for hassle-free maintenance and longevity.


Double brushed fabric has emerged as a sought-after choice for those who value softness and comfort in their textiles. Through its meticulous brushing process, this fabric achieves an unparalleled level of softness that surpasses traditional materials. Whether you’re looking for cozy loungewear, inviting bedding, or plush upholstery, double brushed fabric offers a world of comfort and luxury. Embrace the sensation of velvety softness with this remarkable fabric that has captivated the hearts of many. At Fabric Merchants we sell a wide range of double brushed fabric bolts, from wholesale double brushed solids, to designer double brushed prints.